556 lines
15 KiB
OpenSCAD
556 lines
15 KiB
OpenSCAD
include <../lib/chamfered-cube.scad>
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include <../lib/rounded-cube.scad>
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// All units in mm
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$fn=128;
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outerWall=4;
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innerWall=2;
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layerClearance = 0.5;
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verStr="v9";
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font="Montserrat";
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ep = 0.01; // smallest unit to ensure overlap between shapes
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// as a convention, outer dimensions refer to measurements from outside wall to
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// outside wall, as if you put a caliper around the whole thing. Inner
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// dimesions refers to inside or void dimensions: the space available to be
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// filled.
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layer1H = 44;
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layer2H = 40;
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outerBoxLength = 300;
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outerBoxWidth = 154;
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outerBoxHeight = layer1H + layer2H + 2*outerWall;
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innerBoxLength = outerBoxLength - 2*outerWall;
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innerBoxWidth = outerBoxWidth - 2*outerWall;
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audioTraySide = 64;
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audioTrayHeight = 15;
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audioTrayIS = audioTraySide - 2*innerWall;
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audioTrayIH = audioTrayHeight - innerWall;
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module shellBottom(dims) {
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lipClearance = innerWall + 1;
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bottomShellH = dims[2]*0.75;
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difference() {
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union() {
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difference() {
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// main body
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chamferedCube(dims,
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chamfer=4);
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// top-cut (75% up)
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translate([-outerWall, -outerWall, bottomShellH])
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cube([dims[0] + 2*outerWall, dims[1] + 2*outerWall, dims[2]]);
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}
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// add lip to mate with top
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translate([lipClearance, lipClearance, bottomShellH - ep])
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roundedCube(
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[dims[0] - 2*lipClearance, dims[1] - 2*lipClearance, 4 - 1],
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[2, 2, 0]);
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}
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// carve out the interior
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translate([outerWall, outerWall, outerWall])
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cube([dims[0] - 2*outerWall, dims[1] - 2*outerWall, dims[2]]);
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// carve out a 0.6mm sliver for the fabric to sit in
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fabricClearance = 0.6;
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translate([
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lipClearance - fabricClearance,
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lipClearance - fabricClearance,
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bottomShellH - 4])
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difference() {
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roundedCube(
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[ dims[0] - 2*lipClearance + 2*fabricClearance,
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dims[1] - 2*lipClearance + 2*fabricClearance,
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7],
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[2, 2, 0]);
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translate([fabricClearance, fabricClearance, -ep])
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roundedCube(
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[dims[0] - 2*lipClearance, dims[1] - 2*lipClearance, 8],
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[2, 2, 0]);
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}
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// version marker
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color("black")
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translate([0.6, 20, 8]) rotate([90, 0,-90])
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linear_extrude(0.61) text(text = verStr, font = font, size = 8);
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}
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}
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module shellTop(dims) {
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lipClearance = innerWall + 1;
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topShellH = dims[2]*0.25;
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difference() {
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union() {
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difference() {
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// main body
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chamferedCube(dims,
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chamfer=4);
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// top-cut (75% up)
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translate([-outerWall, -outerWall, topShellH + 4])
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cube([dims[0] + 2*outerWall, dims[1] + 2*outerWall, dims[2]]);
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}
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}
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// carve out the interior
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translate([outerWall, outerWall, outerWall])
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cube([dims[0] - 2*outerWall, dims[1] - 2*outerWall, dims[2]]);
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// carve out the interior of the lip
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translate([lipClearance, lipClearance, topShellH])
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roundedCube(
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[dims[0] - 2*lipClearance, dims[1] - 2*lipClearance, dims[2]],
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[2, 2, 0]);
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// carve out a 0.6mm sliver for the fabric to sit in
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fabricClearance = 0.6;
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translate([
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lipClearance,
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lipClearance,
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topShellH - 4])
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difference() {
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roundedCube(
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[ dims[0] - 2*lipClearance,
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dims[1] - 2*lipClearance,
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7],
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[2, 2, 0]);
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translate([fabricClearance, fabricClearance, -ep])
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roundedCube(
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[ dims[0] - 2*lipClearance - 2*fabricClearance,
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dims[1] - 2*lipClearance - 2*fabricClearance,
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8],
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[2, 2, 0]);
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}
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// version marker
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color("black")
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translate([0.6, 20, 8]) rotate([90, 0,-90])
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linear_extrude(0.61) text(text = verStr, font = font, size = 8);
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}
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}
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module layer1() {
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oH = layer1H;
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oL = innerBoxLength - 2*layerClearance; // outer length
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oW = innerBoxWidth - 2*layerClearance; // outer width
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iL = oL - 2*innerWall; // inner length
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iW = oW - 2*innerWall; // inner width
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iH = oH - innerWall; // inner height
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handleDia = 42;
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cableDia = 130;
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translate([innerWall, innerWall, innerWall])
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union() {
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difference() {
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// main shell
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translate([-innerWall, -innerWall, -innerWall])
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roundedCube([oW, oL, oH], [1, 1, 1]);
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translate([0, 169, 0])
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mirror([0, 1, 0])
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union() {
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// screwdriver handle
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translate([handleDia / 2, handleDia / 2, handleDia / 2])
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sphere(d=handleDia);
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translate([handleDia / 2, handleDia / 2, handleDia / 2])
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cylinder(d=handleDia, h = handleDia / 2 + innerWall);
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translate([handleDia / 2, handleDia / 2 + 3, handleDia / 2])
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sphere(d=handleDia);
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translate([handleDia / 2, handleDia / 2 + 3, handleDia / 2])
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cylinder(d=handleDia, h = handleDia / 2 + innerWall);
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translate([(handleDia - 32) / 2, handleDia / 2, 7]) cube([32, 103 - handleDia/2, oH]);
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// screw bits
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bitL = 112;
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bitW = 22;
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// plain cube version (we're going to oversize and chamfer to get
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// diagonal edges)
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// translate([(handleDia - bitW) / 2, handleDia / 2, 0]) cube([bitW, bitL + handleDia/2, oH]);
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translate([(handleDia - bitW) / 2 - 5, handleDia / 2 - 5, -ep])
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chamferedCube([bitW + 10, bitL + handleDia/2 + 10, 16], chamfer=5);
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// power block cutout
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translate([(handleDia - 32) / 2 - 4, handleDia / 2 + 80, 7]) cube([40, 68, oH]);
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// fingerway cut-outs
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translate([handleDia*0.6, 55, 0]) cube([24, 36, oH]);
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}
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// lower-right cubby
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translate([handleDia + 2*innerWall, 0, 0])
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cube([iW - handleDia - 3*innerWall, 150, oH]);
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// cable cut-out
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translate([iW/2, iL - cableDia/2 - innerWall, 0])
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cylinder(d=cableDia, h=oH);
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// upper-left bits
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union() {
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// PortaPow
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translate([6.5, 249.5, 22])
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rotate([0, 0, 45])
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cube([44.5, 10.5, oH]);
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// USB thumbdrive
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translate([5, 272, 1])
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rotate([0, 0, 45])
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cube([13, 5, oH]);
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// fingerway
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translate([16, 271, iH + 15])
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sphere(d=46);
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}
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// SD-card adapter + SIM removal tool
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union() {
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translate([iW - 27, 278, 9.5])
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rotate([0, 0, -45])
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cube([25, 2.5, 33]);
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translate([iW - 8, 280, 4.5])
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rotate([0, 0, -135])
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cube([8.75, 1.5, 38]);
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// fingerway
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translate([iW - 16, 271, iH + 15])
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sphere(d=46);
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}
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// version marker
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color("black")
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translate([-innerWall + 0.6, 20, 4]) rotate([90, 0,-90])
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linear_extrude(0.61) text(text = verStr, font = font, size = 8);
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}
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translate([handleDia*0.988, 77.5, -0.1])
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cylinder(d=9, oH - innerWall + 0.1);
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translate([handleDia*0.988, 114.5, -0.1])
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cylinder(d=9, oH - innerWall + 0.1);
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translate([iW/2 - audioTraySide/2, iL - audioTraySide/2 - cableDia/2 - innerWall, 0])
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difference() {
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translate([0, 0, -0.1])
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roundedCube([audioTraySide, audioTraySide, 1.1], [0.4, 0.4, 0.4]);
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translate([innerWall, innerWall, 0])
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cube([audioTraySide - 2*innerWall, audioTraySide - 2*innerWall, 2]);
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}
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}
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}
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module layer2() {
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oH = layer2H;
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oL = innerBoxLength - 2*layerClearance; // outer length
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oW = innerBoxWidth - 2*layerClearance; // outer width
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iL = oL - 2*innerWall; // inner length
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iW = oW - 2*innerWall; // inner width
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iH = oH - innerWall; // inner height
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union() {
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difference() {
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roundedCube([oW, oL, oH], [1, 1, 1]);
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translate([innerWall, innerWall, innerWall])
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union() {
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// HDD
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translate([(iW - 131)/2, 0, 0])
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cube([131, 83, oH]);
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// Tekton tool kit
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translate([2, 103 + innerWall, 0])
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cube([105.5, 61, oH]);
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// Slice knife
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translate([114, 103 + innerWall, 0])
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cube([22.5, 156, oH]);
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// cables
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translate([56, 226, 0])
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cylinder(d=110, h=oH);
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// fingerways
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translate([30, 80, 0])
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cube([36, 30, oH]);
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translate([105, 130, 0])
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cube([12, 36, oH]);
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}
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// version marker
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color("black")
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translate([0.6, 20 + innerWall, 4]) rotate([90, 0,-90])
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linear_extrude(0.61) text(text = verStr, font = font, size = 8);
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}
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translate([32, 96, 0]) scale([6, 22, 1]) cylinder(d=1, h=oH);
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translate([68, 96, 0]) scale([6, 22, 1]) cylinder(d=1, h=oH);
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translate([112.75, 132, 0]) scale([6.5, 6, 1]) cylinder(d=1, h=oH);
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}
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}
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module audioTrayBlank(s, h) {
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difference() {
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union() {
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translate([0, 0, 1])
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roundedCube(
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[s, s, h - 1],
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[1, 1, 1]);
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translate([innerWall + layerClearance, innerWall + layerClearance, 0])
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roundedCube(
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[ s - 2*(innerWall + layerClearance),
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s - 2*(innerWall + layerClearance),
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h - 1],
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[1, 1, 1]);
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}
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// bottom edge chamfers
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translate([-1, (innerWall + layerClearance), 1])
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rotate([-30, 0, 0])
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translate([0, -2*(innerWall + layerClearance), -4])
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cube([audioTraySide+2, 2*(innerWall + layerClearance), 4]);
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translate([-1, audioTraySide - (innerWall + layerClearance), 1])
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rotate([30, 0, 0])
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translate([0, 0, -4])
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cube([audioTraySide+2, 2*(innerWall + layerClearance), 4]);
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translate([(innerWall + layerClearance), -1, 1])
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rotate([0, 30, 0])
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translate([-2*(innerWall + layerClearance), 0, -4])
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cube([2*(innerWall + layerClearance), audioTraySide+2, 4]);
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translate([audioTraySide - (innerWall + layerClearance), -1, 1])
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rotate([0, -30, 0])
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translate([0, 0, -4])
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cube([2*(innerWall + layerClearance), audioTraySide+2, 4]);
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// top lip cutaway
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translate([innerWall, innerWall, h - 1])
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cube([audioTrayIS,audioTrayIS, 4]);
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// version marker
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translate([0.6, 30, 4]) rotate([90, 0,-90])
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linear_extrude(0.61) text(text = verStr, font = font, size = 8);
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}
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}
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module audioJackTray() {
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difference() {
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audioTrayBlank(s = audioTraySide, h = audioTrayHeight);
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translate([2.5, innerWall, innerWall])
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union() {
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for (i = [0, 1]) {
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translate([i*(11), i*60, 0])
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mirror([0, i, 0])
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union() {
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translate([6.5, 0, 6])
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rotate([-90, 0, 0]) cylinder(d=13, h=28);
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translate([0, 0, 6]) cube([13, 28, audioTrayIH]);
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translate([6.5, 27.5, 6])
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rotate([-90, 0, 0]) cylinder(d=7, h=32.5);
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translate([3, 27.5, 6]) cube([7, 32.5, audioTrayIH]);
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translate([6.5, 48, 3.5])
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rotate([-90, 0, 0]) cylinder(d=7, h=12);
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translate([3, 48, 3.5]) cube([7, 12, audioTrayIH]);
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translate([6.5, 53, 11])
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sphere(d=14);
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}
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translate([22 + i*(10), i*60, 0])
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mirror([0, i, 0])
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translate([0, 6, 0])
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union() {
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translate([6, 0, 7])
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rotate([-90, 0, 0]) cylinder(d=12, h=16);
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translate([0, 0, 7]) cube([12, 16, audioTrayIH]);
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translate([6, 15.5, 7])
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rotate([-90, 0, 0]) cylinder(d=7, h=32.5);
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translate([2.5, 15.5, 7]) cube([7, 32.5, audioTrayIH]);
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translate([6, 36, 4])
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rotate([-90, 0, 0]) cylinder(d=7, h=12);
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translate([2.5, 36, 4]) cube([7, 12, audioTrayIH]);
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translate([6, 43, 11])
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sphere(d=13);
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}
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}
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translate([audioTrayIS - 14, 8, 0])
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union() {
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translate([6, 0, 6.5]) rotate([-90, 0, 0]) cylinder(d=12, h=40);
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translate([0, 0, 6.5]) cube([12, 40, audioTrayIH]);
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translate([6, 26, 5]) rotate([-90, 0, 0]) cylinder(d=12, h=14);
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translate([0, 26, 5]) cube([12, 14, audioTrayIH]);
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}
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}
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// Show Cross-section
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// translate([-2, -1, -1]) cube([audioTraySide + 4, 20, audioTrayHeight + 4]);
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}
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}
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module drumKeyTray() {
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difference() {
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audioTrayBlank(s = audioTraySide, h = audioTrayHeight);
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translate([innerWall, innerWall, innerWall])
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union() {
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// drum-key
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translate([audioTrayIS/2, 2*innerWall, 0])
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union() {
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translate([0, 0, 7.5])
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rotate([-90, 0, 0]) cylinder(d=11, h=36);
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translate([-5.5, 0, 7.5]) cube([11, 36, audioTrayIH]);
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translate([-51/2, 0, 7.5 - 3]) cube([51, 9, audioTrayIH]);
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}
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for (i = [-1, 1]) {
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translate([audioTrayIS/2 - 6 + i*20, 16, 0])
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union() {
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translate([6, 0, 7]) rotate([-90, 0, 0]) cylinder(d=12, h=40);
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translate([0, 0, 7]) cube([12, 40, audioTrayIH]);
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translate([6, 26, 5]) rotate([-90, 0, 0]) cylinder(d=12, h=14);
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translate([0, 26, 5]) cube([12, 14, audioTrayIH]);
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}
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}
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}
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// Show Cross-section
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// translate([-2, -1, -1]) cube([audioTraySide + 4, 10, audioTrayHeight + 4]);
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}
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}
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module headphoneAmpTray() {
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difference() {
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audioTrayBlank(s = audioTraySide, h = audioTrayHeight - 1);
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translate([2*innerWall, (audioTrayIS - 43)/2, innerWall])
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cube([43, 43, audioTrayIH]);
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translate([3*innerWall + 43, (audioTrayIS - 43)/2, innerWall])
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cube([12.4, 46, audioTrayIH]);
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translate([50, 8 + innerWall*2, innerWall])
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cylinder(d=16, h=audioTrayIH);
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}
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}
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module usbBitsTray() {
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difference() {
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audioTrayBlank(s = audioTraySide, h = audioTrayHeight);
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translate([innerWall, innerWall, innerWall])
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union() {
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// right-angle connectors (1st variation)
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translate([innerWall, innerWall, -1])
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for (i = [0, 1]) {
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translate([34*i, 16*i, 0])
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rotate([0, 0, 180*i])
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union() {
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// main body
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cube([22.5, 7, 14]);
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// usb connector
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// 1.64 to edge, 4.64 thick
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translate([1.4, 0, 0]) cube([6, 16, 14]);
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// release wedge
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translate([22.5, 0, 0])
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rotate([0, 15, 0])
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translate([-22, 0, 0])
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cube([22, 7, 14]);
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// fingerway
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translate([-1, -1, 11])
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cube([36, 18, 3]);
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}
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}
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// right-angle connectors (2nd variation)
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translate([innerWall, innerWall + 18, 5 + 0.1])
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for (i = [0, 1]) {
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translate([30*i, 36*i, 0])
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rotate([0, 0, 180*i])
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union() {
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// main body
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cube([25, 13, 7]);
|
|
|
|
// usb connector
|
|
// 10.32 wide, 0.73 to edge
|
|
cube([12, 22, 7]);
|
|
|
|
// release wedge
|
|
translate([17, 0, 0])
|
|
rotate([0, 30, 0])
|
|
cube([8, 13, 7]);
|
|
|
|
// finergway
|
|
translate([25, 6.5, 8]) sphere(d=13);
|
|
}
|
|
}
|
|
|
|
// usb A-C converers
|
|
// 29 x 18 x 9
|
|
translate([innerWall + 38, innerWall - 0.5, 3])
|
|
for(i = [0,1]) {
|
|
translate([0, 28.5*2*i, 0])
|
|
mirror([0, i, 0])
|
|
union() {
|
|
// main body
|
|
cube([18, 29, 10]);
|
|
|
|
// release wedge
|
|
translate([0, 28.5, -4])
|
|
rotate([-20, 0, 0])
|
|
translate([0, -29, 0])
|
|
cube([18, 29, 14]);
|
|
}
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
standoffX = outerBoxWidth + 10;
|
|
standoffY = outerBoxLength + 10;
|
|
|
|
// test-print the lip
|
|
shellBottom([20, 30, 30]);
|
|
translate([24, 0, 0]) shellTop([20, 30, 30]);
|
|
/*
|
|
shellBottom([outerBoxWidth, outerBoxLength, outerBoxHeight]);
|
|
translate([0, standoffY, 0]) shellTop([outerBoxWidth, outerBoxLength, outerBoxHeight]);
|
|
translate([standoffX, 0, 0]) layer1();
|
|
translate([standoffX, standoffY, 0]) layer2();
|
|
translate([2*standoffX, 0, 0]) audioJackTray();
|
|
translate([2*standoffX, 80, 0]) usbBitsTray();
|
|
translate([2*standoffX, 160, 0]) headphoneAmpTray();
|
|
translate([2*standoffX, 240, 0]) drumKeyTray();
|
|
*/
|