Kallax organization models.

2025-11-02 21:49:31 -06:00
parent 9e771b3125
commit aa7725adef
9 changed files with 868 additions and 0 deletions
@@ -0,0 +1,140 @@
+// Create a tenon with chamfered edges on the front face. The tenon is facing
+// the positive Y direction. It is offset by -0.01 in Y to make it easy to
+// ensure that it intersects with the main body it is attached to.
+module tenon(dims) {
+  translate([0, -0.01, 0])
+  difference() {
+    cube([dims[0], dims[1] + 0.01, dims[2]]);
+
+    // chamfers
+    color("blue") union() {
+      translate([-0.5, dims[1] + 0.1, dims[2] - 1.1]) rotate([45, 0, 0]) cube([dims[0] + 1, 2, 2]);
+      translate([-0.5, dims[1] + 0.1, -1.7]) rotate([45, 0, 0]) cube([dims[0] + 1, 2, 2]);
+      translate([-0.4, dims[1]-1, -0.5]) rotate([0, 0, 45]) cube([2, 2, dims[2] + 1]);
+      translate([dims[0]+0.4, dims[1]-1, -0.5]) rotate([0, 0, 45]) cube([2, 2, dims[2] + 1]);
+    }
+  }
+}
+
+module morticeBlank(dims, clearance = 0) {
+  translate([-clearance, -clearance-0.01, -clearance])
+    cube([dims[0] + 2 * clearance, dims[1] + 2 * clearance+0.01, dims[2] + 2 * clearance]);
+}
+
+
+
+module rectDowel(dim = [6, 16, 3]) {
+  // rectangular dowel
+  translate([-dim[0]/2, -dim[1]/2, -dim[2]/2])
+    cube(dim);
+}
+
+// Create a cube with a mortice cut out of the center for a snap fit tenon.
+// The mortice is aligned on the Y-axis: the dimension in X determines the
+// width of the piece and mortice, the dimension in Y determines the depth or
+// length of the piece, and the dimension in Z determines the height thickness.
+//
+// The morticeDim dimensions will be enlarged slightly to allow for adequate
+// fitment of the tenon based on the clearance (defaults to 0.2).
+module morticeWithSnap(
+    dim = [10, 20, 5],
+    morticeDim = [6, 8, 3],
+    snapDepth = 2,
+    snapHeight = 1,
+    clearance = 0.3) {
+
+    mDim = [morticeDim[0] + 2*clearance,
+            morticeDim[1] + clearance,
+            morticeDim[2] + clearance];
+  difference() {
+    // block
+    translate([-dim[0]/2, 0, -dim[2]/2]) cube(dim);
+
+    // cutout
+    translate([-mDim[0]/2, -clearance, -mDim[2]/2]) union() {
+      cube(mDim); // mortice cutout
+
+      // snap fit cutout
+      translate([0, morticeDim[1] - snapDepth, morticeDim[2] + clearance - 0.01])
+        cube([morticeDim[0] + clearance,
+              snapDepth + clearance,
+              snapHeight + clearance + 0.01]);
+    }
+  }
+}
+
+// Create a cube with a tenon and cantilevered snap fit on one side.
+// The tenon is aligned on the Y-axis: the dimension in X determines the
+// width of the piece and tenon, the dimension in Y determines the depth or
+// length of the piece, and the dimension in Z determines the height thickness.
+module tenonWithSnap(
+    dim = [10, 20, 5],
+    tenonDim = [6, 8, 3],
+    snapDepth = 2,
+    snapHeight = 1) {
+
+    // block
+    translate([-dim[0]/2, 0, -dim[2]/2]) cube(dim);
+
+    // tenon
+    translate([-tenonDim[0]/2, dim[1] - 0.01, -tenonDim[2]/2]) union() {
+      // main tenon body
+      tenonFlexArmThickness = min(tenonDim[2] / 2, 1);
+      color("blue") translate([0, 0, tenonDim[2] - tenonFlexArmThickness])
+        cube([tenonDim[0], tenonDim[1], tenonFlexArmThickness]);
+
+      // fillet on front edge of tenon
+      /*
+      translate([0, tenonDim[1] / 4 - 0.05, tenonDim[2] / 4 + 0.03])
+      difference() {
+        color("blue") cube([tenonDim[0], tenonDim[1] / 8, tenonDim[2] / 4]);
+        color("green") translate([tenonDim[0] /2, tenonDim[1]/8 - tenonDim[2]/16, 0]) rotate([0, 90, 0])
+          cylinder(r = tenonDim[2] / 4, h = tenonDim[0] + 0.02, center=true);
+      }
+      */
+
+      // 45-degree chamfer on top edges of tenon base (alignment feature)
+      difference() {
+        cube([tenonDim[0], tenonDim[1]*0.4, tenonDim[2]]);
+        translate([-0.01, tenonDim[1]*0.4, -tenonDim[2]/2]) rotate([45, 0, 0])
+          cube([tenonDim[0] + 0.02, tenonDim[1] / 4, tenonDim[2] / 2]);
+      }
+
+      // cantilevered snap fit
+      translate([0, tenonDim[1] - snapDepth, tenonDim[2] - 0.01])
+      difference() {
+        cube([tenonDim[0], snapDepth, snapHeight + 0.01]);
+        color("red") union() {
+          // front-edge chamfer
+          translate([-0.01, -snapDepth, snapHeight*0.66]) rotate([-10, 0, 0])
+            cube([tenonDim[0] + 0.02, snapDepth, snapHeight + 0.01]);
+
+          // back-edge chamfer
+          translate([-0.01, snapDepth, snapHeight / 8]) rotate([15, 0, 0])
+            cube([tenonDim[0] + 0.02, snapDepth, snapHeight + 0.01]);
+
+          // side chamfers
+          translate([-tenonDim[0]/4, 0, snapHeight*0.66]) rotate([0, 10, 0])
+            cube([tenonDim[0] / 4, snapDepth + 0.02, snapHeight]);
+          translate([tenonDim[0], 0, snapHeight*0.60]) rotate([0, -10, 0])
+            cube([tenonDim[0] / 4, snapDepth + 0.02, snapHeight]);
+        }
+      }
+    }
+}
+
+// Creates the tail of a dovetail for a dovetail joint. The tail is oriented in
+// the positive Y direction. It is exactly (tailHeight + 0.01) tall (in the Y
+// direction) and positioned so that its base is at Y=-0.01 to make it easy to
+// overlap with the main body it is attached to.
+module dovetail(tailHeight, tailWidthMin, tailWidthMax, depth) {
+  angle = atan((tailWidthMax - tailWidthMin) / (2 * tailHeight));
+
+  translate([0, tailHeight, 0])
+  mirror([0, 1, 0])
+  difference() {
+    cube([tailWidthMax, tailHeight + 0.01, depth + 0.01]);
+    color("blue") translate([tailWidthMax, 0, -0.1]) rotate([0, 0, angle]) cube([tailWidthMax, tailHeight*2, depth+0.2]);
+    color("blue") rotate([0, 0, -angle]) translate([-tailWidthMax, 0, -0.1]) cube([tailWidthMax, tailHeight*2, depth+0.2]);
+  }
+}