Kallax Organization.
This commit is contained in:
@@ -4,3 +4,8 @@ kallaxDepth = 390; // Full depth of a Kallax shelf
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shelfHeight = 160; // Height of a Kallax half-shelf (shelf insert)
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shelfWidth = 320; // Width of a Kallax half-shelf (shelf insert)
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shelfDepth = kallaxDepth - 20;
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// boardThickness = 4.7; // 1/8" plywood
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boardThickness = 7.35;
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feltThickness = 2.5;
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feltWidth = 12;
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@@ -0,0 +1,118 @@
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include <../lib/chamfered-cube.scad>
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include <../lib/rounded-cube.scad>
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include <./constants.scad>
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$fn=128;
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l=shelfWidth/2;
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h=shelfHeight/2;
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ep = 0.01;
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horizontalBoardWidth = 141.5;
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drawerSideHeight = 53;
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sideOffset = 2*feltThickness + boardThickness;
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module faceBlank() {
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size = [shelfWidth/2, shelfHeight/2, 8];
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chamfer = 4;
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difference() {
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roundedCube([l, h, 8], [1, 1, 1]);
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// front face chamfers
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for (i = [1,3]) {
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// X-axis
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translate([-ep, size[1] * floor(i/2), size[2] * (i%2) - chamfer])
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rotate([45, 0, 0]) cube([size[0] + 2*ep, 1.414*chamfer, 1.414*chamfer]);
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// Y-axis
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translate([size[0] * floor(i/2) - chamfer, -ep, size[2] * (i%2)])
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rotate([0, 45, 0]) cube([1.414*chamfer, size[1] + 2*ep, 1.414*chamfer]);
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}
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// nameplate cutouts
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translate([(shelfWidth/2 - 76.4)/2, 30, 7]) cube([76.4, 36, 1 + ep]);
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translate([(shelfWidth/2 - 76.4)/2, 30 + 36, 7])
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rotate([30, 0, 0]) cube([76.4, 4, 4]);
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// screw holes
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for (i = [-1, 1]) {
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color("red")
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translate([shelfWidth/4 + i*20, 16, -ep]) cylinder(d=3.4, h=8 + 2*ep);
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translate([shelfWidth/4 + i*20, 16, -ep]) cylinder(d=6.2, h=3 + ep);
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translate([shelfWidth/4 + i*20, 16, 3 - ep]) cylinder(d1=6.2, d2=3.4, h=1 + 2*ep);
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}
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}
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}
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module handle() {
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handleLen = 64;
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//difference() {
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chamferedCube([handleLen, 12, 12], chamfer=3);
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// screw holes
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for (i = [-1, 1]) {
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difference() {
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translate([handleLen/2 + i*20, 6, 12-ep]) cylinder(d=6, h=8 + ep);
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translate([handleLen/2 + i*20, 6, 12-ep]) cylinder(d=3, h=8 + 2*ep);
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}
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}
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}
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module lowerRight() {
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difference() {
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faceBlank();
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// label
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color("blue")
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translate([shelfWidth/4 + 6, shelfHeight/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "LR");
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// horizontal board recess
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translate([sideOffset, sideOffset, -ep])
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cube([horizontalBoardWidth, boardThickness, 4+ep]);
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// vertical board recesses
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translate([sideOffset, sideOffset + boardThickness, -ep])
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cube([boardThickness, 62, 4+ep]);
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translate([sideOffset + horizontalBoardWidth - boardThickness, sideOffset + boardThickness, -ep])
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cube([boardThickness, 62, 4+ep]);
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}
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}
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module lowerLeft() {
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difference() {
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faceBlank();
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// label
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color("blue")
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translate([shelfWidth/4 + 6, shelfHeight/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "LL");
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}
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}
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module upperRight() {
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difference() {
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faceBlank();
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// label
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color("blue")
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translate([shelfWidth/4 + 6, shelfHeight/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "UR");
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}
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}
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module upperLeft() {
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difference() {
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faceBlank();
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// label
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color("blue")
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translate([shelfWidth/4 + 6, shelfHeight/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "UL");
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}
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}
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lowerRight();
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translate([0, 200, 0]) handle();
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@@ -1,91 +0,0 @@
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include <./constants.scad>
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// all measurements in mm
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boardThickness = 4.7; // 1/8" plywood
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feltThickness = 2.5;
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clipThickness = boardThickness + 2*feltThickness;
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// measurements for the wooden panels to cut:
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//
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// ───────────── - top board (A)
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// │ │ │
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// │───────────│
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// │ │ │
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// │───────────│
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//
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//
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// top board: 320.0 x 370.0
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// bottom board: 305.6 x 370.0 (320 - 2*4.7 - 2*2.5) x 370
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// side boards: 152.8 x 370.0 (160 - 4.7 - 2.5) x 370
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// inner boards: 70.45 x 370.0 ((160 - 3*4.7 - 2*2.5)/2) x 370
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//
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module customSupport() {
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// 45-degree supports
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difference() {
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translate([clipThickness/2, -clipThickness/2, 0])
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cube([1, clipThickness, clipThickness - 2]);
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rotate([45, 0, 0])
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translate([0, -0.1, -0.1])
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cube([clipThickness, clipThickness, clipThickness]);
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}
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}
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module cornerClip() {
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difference() {
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cube([clipThickness, clipThickness, clipThickness]);
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translate([feltThickness, feltThickness, feltThickness])
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cube([boardThickness, clipThickness, clipThickness]);
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translate([feltThickness, feltThickness, feltThickness])
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cube([clipThickness, boardThickness, clipThickness]);
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}
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}
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module sideClip() {
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difference() {
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cube([clipThickness, 2 * clipThickness, clipThickness]);
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translate([-0.1, feltThickness, feltThickness])
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cube([clipThickness + 0.2, boardThickness, clipThickness]);
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translate([feltThickness, feltThickness, feltThickness])
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cube([boardThickness, 2 * clipThickness, clipThickness]);
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}
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}
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module crossClip() {
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difference() {
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cube([2 * clipThickness, clipThickness, clipThickness]);
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translate([-0.1, feltThickness, feltThickness])
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cube([2 * clipThickness + 0.2, boardThickness, clipThickness]);
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translate([clipThickness - boardThickness/2, -0.1, feltThickness])
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cube([boardThickness, clipThickness + 0.2, clipThickness]);
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}
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}
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difference() {
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translate([0, 0, -1.4])
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union() {
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for (i = [0:7])
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translate([i * (clipThickness + 2), clipThickness, 0])
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rotate([45, 0, 0])
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cornerClip();
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for (i = [0:7])
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translate([i * (clipThickness + 2), 3 * clipThickness, 0])
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rotate([0, 0, 0])
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sideClip();
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for (i = [0:1])
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translate([i * (2 * clipThickness + 2), 5 * clipThickness, 0])
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rotate([45, 0, 0])
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crossClip();
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}
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translate([-1, -1, -1.4]) cube([100, 100, 1.4]);
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}
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@@ -1,15 +1,16 @@
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include <./constants.scad>
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include <../lib/metric-machine-screws.scad>
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include <../lib/chamfered-cube.scad>
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include <../lib/rounded-cube.scad>
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// all measurements in mm
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// boardThickness = 4.7; // 1/8" plywood
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boardThickness = 7.35;
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feltThickness = 2.5;
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feltWidth = 12;
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$fn=128;
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ep = 0.01;
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clipThickness = boardThickness + 2*feltThickness;
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clipWallThickness = 4;
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clipFlangeLength = 24;
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clipFlangeWidth = 16;
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drawerSideOffset = 2*feltThickness + boardThickness;
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// measurements for the wooden panels to cut:
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//
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@@ -26,6 +27,9 @@ clipFlangeWidth = 16;
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// inner boards: 70.45 x 370.0 ((160 - 3*4.7 - 2*2.5)/2) x 370
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//
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function drawerWidth(boxDims) = (boxDims[0] - 3*boardThickness - 4*feltThickness)/2 + 2;
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function drawerHeight(boxDims) = (boxDims[2] - 3*boardThickness - 4*feltThickness)/2;
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module fastenerBlank() {
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translate([0, 0.1 + 2 * clipWallThickness + boardThickness, 0])
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rotate([90, 0, 0])
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@@ -266,15 +270,198 @@ module bottomPanel(boxDims) {
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}
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}
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// TODO
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module drawerFacePlate(outerBoxDims, includeClips = false) {
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module drawerFacePlateBlank(boxDims) {
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size = [boxDims[0]/2 - 1, boxDims[2]/2 - 1, 8];
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chamfer = 4;
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difference() {
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roundedCube(size, [1, 1, 1]);
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// front face chamfers
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for (i = [1,3]) {
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// X-axis
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translate([-ep, size[1] * floor(i/2), size[2] * (i%2) - chamfer])
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rotate([45, 0, 0]) cube([size[0] + 2*ep, 1.414*chamfer, 1.414*chamfer]);
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// Y-axis
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translate([size[0] * floor(i/2) - chamfer, -ep, size[2] * (i%2)])
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rotate([0, 45, 0]) cube([1.414*chamfer, size[1] + 2*ep, 1.414*chamfer]);
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}
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// nameplate cutouts
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translate([(boxDims[0]/2 - 76)/2, 30, 7]) cube([76, 36, 1 + ep]);
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translate([(boxDims[0]/2 - 76)/2, 30 + 36, 7])
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rotate([30, 0, 0]) cube([76, 4, 4]);
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// screw holes
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for (i = [-1, 1]) {
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color("red")
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translate([boxDims[0]/4 + i*20, 16, -ep]) cylinder(d=3.4, h=8+2*ep);
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translate([boxDims[0]/4 + i*20, 16, -ep]) cylinder(d=6.2, h=3+ep);
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//translate([boxDims[0]/4 + i*20, 16, 3 - ep]) cylinder(d1=6.2, d2=3.4, h=1+2*ep);
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}
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}
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}
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module lowerLeftDrawerFace(outerDims, boxDims) {
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rotate([90, 0, 0])
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difference() {
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drawerFacePlateBlank(outerDims);
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// label
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color("blue")
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translate([outerDims[0]/4 + 6, outerDims[2]/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "LL");
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// horizontal board recess
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translate([drawerSideOffset, drawerSideOffset, -ep])
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cube([drawerWidth(boxDims), boardThickness, 4+ep]);
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// vertical board recesses
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translate([drawerSideOffset, drawerSideOffset + boardThickness - ep, -ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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translate([
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drawerSideOffset + drawerWidth(boxDims) - boardThickness,
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drawerSideOffset + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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}
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}
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module lowerRightDrawerFace(outerDims, boxDims) {
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rotate([90, 0, 0])
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difference() {
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translate([1, 0, 0])
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drawerFacePlateBlank(outerDims);
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// label
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color("blue")
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translate([outerDims[0]/4 + 6, outerDims[2]/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "LR");
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union() {
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// horizontal board recess
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translate([feltThickness + boardThickness/2, drawerSideOffset, -ep])
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cube([drawerWidth(boxDims), boardThickness, 4+ep]);
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// vertical board recesses
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translate([feltThickness + boardThickness/2, drawerSideOffset + boardThickness - ep, -ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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translate([
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feltThickness + boardThickness/2 + drawerWidth(boxDims) - boardThickness,
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feltThickness + boardThickness/2 + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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}
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module drawerBottom(outerBoxDims, includeClips = false) {
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// translate([-1, -1, 4-ep]) cube([outerDims[0], outerDims[2], 5]);
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}
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}
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module drawerSide(outerBoxDims, includeClips = false) {
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module upperRightDrawerFace(outerDims, boxDims) {
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rotate([90, 0, 0])
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difference() {
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translate([1, 0, 0])
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drawerFacePlateBlank(outerDims);
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// label
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color("blue")
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translate([outerDims[0]/4 + 6, outerDims[2]/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "UR");
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union() {
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// horizontal board recess
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translate([feltThickness + boardThickness/2, feltThickness + boardThickness/2, -ep])
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cube([drawerWidth(boxDims), boardThickness, 4+ep]);
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// vertical board recesses
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translate([
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feltThickness + boardThickness/2,
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feltThickness + boardThickness/2 + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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translate([
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feltThickness + boardThickness/2 + drawerWidth(boxDims) - boardThickness,
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feltThickness + boardThickness/2 + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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}
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// translate([-1, -1, 4-ep]) cube([outerDims[0], outerDims[2], 5]);
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}
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}
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module upperLeftDrawerFace(outerDims, boxDims) {
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rotate([90, 0, 0])
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difference() {
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drawerFacePlateBlank(outerDims);
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// label
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color("blue")
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translate([boxDims[0]/4 + 6, boxDims[2]/4 - 6, -0.2]) mirror([1, 0, 0])
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linear_extrude(0.4) text(font="Iosevka", size=6, "UL");
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union() {
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// horizontal board recess
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translate([drawerSideOffset, feltThickness + boardThickness/2, -ep])
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cube([drawerWidth(boxDims), boardThickness, 4+ep]);
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// vertical board recesses
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translate([
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drawerSideOffset,
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feltThickness + boardThickness/2 + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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translate([
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drawerSideOffset + drawerWidth(boxDims) - boardThickness,
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feltThickness + boardThickness/2 + boardThickness - ep,
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-ep])
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cube([boardThickness, drawerHeight(boxDims) - boardThickness + ep, 4+ep]);
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}
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// translate([-1, -1, 4-ep]) cube([outerDims[0], outerDims[2], 5]);
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}
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}
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module drawerHandle() {
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handleLen = 64;
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//difference() {
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chamferedCube([handleLen, 12, 12], chamfer=3);
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// screw holes
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for (i = [-1, 1]) {
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difference() {
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translate([handleLen/2 + i*20, 6, 12-ep]) cylinder(d=6, h=8 + ep);
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translate([handleLen/2 + i*20, 6, 12-ep]) cylinder(d=2.8, h=8 + 2*ep);
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}
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}
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}
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module drawerBottom(boxDims, includeClips = false) {
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difference() {
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color ("Tan")
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cube([
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drawerWidth(boxDims),
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boxDims[1], boardThickness]);
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color("black") translate([10, 10, boardThickness - 1]) linear_extrude(1.1)
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text(font="Iosevka", size=16, "drawer bottom - plywood");
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}
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}
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module drawerSide(boxDims, includeClips = false) {
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difference() {
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color("Wheat")
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cube([
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drawerHeight(boxDims) - boardThickness, boxDims[1], boardThickness]);
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color("black") rotate([0, 0, -90]) translate([-10, 10, boardThickness - 1]) linear_extrude(1.1)
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||||
text(font="Iosevka", halign = "right", size=16, "drawer side - plywood");
|
||||
}
|
||||
}
|
||||
|
||||
module assembled(outerBoxDims, includeClips = false) {
|
||||
@@ -309,6 +496,51 @@ module assembled(outerBoxDims, includeClips = false) {
|
||||
|
||||
translate([boardThickness, 0, boardThickness + (innerBoxDims[2] - 3*boardThickness)/2]) bottomPanel(innerBoxDims);
|
||||
translate([boardThickness, 0, 0]) bottomPanel(innerBoxDims);
|
||||
|
||||
// drawers
|
||||
translate([boardThickness + feltThickness, 0, boardThickness + feltThickness])
|
||||
for (i = [0:3]) {
|
||||
// felt box
|
||||
color("brown")
|
||||
translate([
|
||||
(i%2)*(innerBoxDims[0]-boardThickness)/2 - feltThickness,
|
||||
0.01,
|
||||
floor(i/2)*(innerBoxDims[2]-boardThickness)/2 - feltThickness])
|
||||
feltClearanceBox([
|
||||
innerBoxDims[0]/2 - 1.5*boardThickness,
|
||||
innerBoxDims[1],
|
||||
innerBoxDims[2]/2 - 1.5*boardThickness]);
|
||||
|
||||
//bottom
|
||||
translate([
|
||||
(i%2)*(innerBoxDims[0]-boardThickness)/2,
|
||||
0,
|
||||
floor(i/2)*(innerBoxDims[2]-boardThickness)/2])
|
||||
drawerBottom(innerBoxDims);
|
||||
|
||||
// side
|
||||
for (j = [0,1]) {
|
||||
translate([
|
||||
boardThickness + (i%2)*(innerBoxDims[0]-boardThickness)/2 +
|
||||
j*(drawerWidth(innerBoxDims) - boardThickness),
|
||||
0,
|
||||
boardThickness + floor(i/2)*(innerBoxDims[2]-boardThickness)/2])
|
||||
rotate([0, -90, 0]) drawerSide(innerBoxDims);
|
||||
}
|
||||
}
|
||||
|
||||
translate([-feltThickness, 0, -feltThickness])
|
||||
lowerLeftDrawerFace(outerBoxDims, innerBoxDims);
|
||||
|
||||
translate([outerBoxDims[0]/2 - feltThickness, 0, -feltThickness])
|
||||
lowerRightDrawerFace(outerBoxDims, innerBoxDims);
|
||||
|
||||
translate([-feltThickness, 0, outerBoxDims[2] / 2 - feltThickness])
|
||||
upperLeftDrawerFace(outerBoxDims, innerBoxDims);
|
||||
|
||||
translate([outerBoxDims[0]/2 - feltThickness, 0, outerBoxDims[2] / 2 - feltThickness])
|
||||
upperRightDrawerFace(outerBoxDims, innerBoxDims);
|
||||
|
||||
}
|
||||
|
||||
if (includeClips) {
|
||||
@@ -384,4 +616,17 @@ shelfDims = [shelfWidth, shelfDepth, shelfHeight];
|
||||
|
||||
//translate([300, shelfDepth + 40, 0])
|
||||
//rotate([0, 0, 90])
|
||||
printableSetA();
|
||||
//printableSetA();
|
||||
|
||||
innerBoxDims =
|
||||
[ shelfDims[0] - 2*feltThickness,
|
||||
shelfDims[1],
|
||||
shelfDims[2] - 2*feltThickness ];
|
||||
|
||||
|
||||
//drawerBottom(innerBoxDims);
|
||||
//lowerLeftDrawerFace(shelfDims, innerBoxDims);
|
||||
//lowerRightDrawerFace(shelfDims, innerBoxDims);
|
||||
//upperLeftDrawerFace(shelfDims, innerBoxDims);
|
||||
upperRightDrawerFace(shelfDims, innerBoxDims);
|
||||
//drawerHandle();
|
||||
|
||||
Reference in New Issue
Block a user